Co musimy wiedzieć dobierając klej hotmelt?

Klejenie to istotny element wielu produkcji. Jako trwała i dobra metoda łączenia, sprawdza się w wielu dziedzinach przemysłu. By łączenie płaszczyzn było wytrzymałe i estetyczne należy zastosować odpowiedni klej. Jednym ze sposobów szybkiego i dobrego klejenia jest metoda HOT-MELT. Polega ona na łączeniu materiałów gorącotopliwym klejem, czyli takim, który pod wpływem podwyższonej temperatury aktywuje się.

Metoda hotmelt dostarcza nieskończone ilości rozwiązań do wielu aplikacji, a dobrze dobrany klej gwarantuje trwałe łączenie. Najważniejsze jednak jest aby dobrać odpowiedni klej.
Dlatego dobierając klej musimy wziąć pod uwagę poniższe czynniki, które mają realny wpływ na wybór określonego kleju:

 

1) Typ aplikacji – do jakiego produktu potrzebny jest klej?aa

2) Materiał lub sklejane powierzchnie.

3) Nazwa i typ maszyny.

4) Sposób aplikacji kleju: spray, dysza, rolka.

5) Wymagany czas otwarcia i zastygania kleju.

6) Prędkość maszyny i produkowana ilość szt. na godzinę.

7) Temperatura, wilgotność oraz warunki panujące na hali produkcyjnej.

8) Warunki przechowywania produktu końcowego.

Proces dobrania właściwego kleju gorącotopliwego zaczyna się od zebrania wszystkich danych dotyczących aplikacji, urządzenia oraz warunków pracy, a także przechowywania produktu finalnego. Dlatego w początkowej fazie tak ważną kwestią jest dobra współpraca z operatorem maszyny, by prawidłowo zdefiniować parametry maszyny, oraz wymagania produkcji.
Bardzo pomocna jest również karta techniczna obecnie używanego kleju.

Warunkiem uzyskania dobrego połączenia jest optymalnie dobrany klej, właściwe przygotowanie powierzchni klejonych materiałów oraz prawidłowo działająca maszyna. Urządzenie i sklejany materiał są tu tak samo ważne jak sam klej. Zapchane dysze, zanieczyszczenia w aplikatorze lub inne usterki nie pozwolą na prawidłowe sklejenie. Taką samą sytuację mamy w przypadku sklejanych materiałów. Jeśli sklejany lakierowany karton nie będzie miał wybrania (miejsca do aplikacji kleju) lub powierzchnia będzie zapylona lub tłusta, żaden nawet najlepszy klej nie poradzi sobie z tym. Dlatego też,dla powodzenia procesu doboru kleju, tak ważna jest współpraca pomiędzy działem sprzedaży a działem produkcji.

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