Wpływ wysokiej temperatury na jakość klejenia.

11216598_858159207600992_16810243878028658_oWysoka  temperatura powietrza w hali, gdzie pracuje składarko-sklejarka aplikująca klej gorącotopliwy ma znaczący wpływ na parametry klejenia. Latem – kiedy odnotowujemy dużo wyższe temperatury niż zazwyczaj – mogą pojawić się problemy z klejem, który dotychczas dobrze pracował.
Wysoka temperatura otoczenia może powodować efekt wydłużenia się wiązania kleju, wskutek czego karton bezpośrednio po sklejeniu/docisku – rozkleja się.

Co należy zrobić w tej sytuacji?

Często, by wyeliminować problem, wystarczy drobna korekta ustawień temperatur maszyny. Zalecamy, aby obniżyć temperaturę o 5-8 °C od tych, na których dotychczas pracowała maszyna, oczywiście przestrzegając zakresu temperatur, zgodnie z danymi zawartymi w karcie kleju. Można spróbować również zmniejszyć ciśnienie powietrza w układzie w celu zmniejszenia ilości aplikowanego kleju. Mniejsza ilość kleju i jego niższa temperatura spowoduje przyśpieszenie czasu wiązania.
Jeśli to nie pomoże, konieczne będzie zastosowanie innego kleju z szybszym czasem zastygania i krótszym czasem otwarcia.
Zdarza się, iż winowajcą złego klejenia jest nie tylko klej, lecz złe ustawienia lub uszkodzenia elementów maszyny. Jeśli zauważymy nieprawidłowości w klejeniu, warto posprawdzać, czy dociski na maszynie są dobrze wyregulowane, czy dysze nie są zapchane albo przypadkiem termostat lub moduł klejowy nie został uszkodzony.
Radzimy by sprawdzić ścieżkę aplikowanego kleju – ilość, oraz czy klej jest we wszystkich wymaganych miejscach. Kleju nie może być ani za mało, ani za dużo. Jeśli będzie za mało kleju lub w przypadku zapchanej dyszy nie będzie go wcale – karton nie zostanie dobrze sklejony. Za duża ilość kleju powoduje, iż wydłuża się czas otwarcia, a klej za wolno zastyga.

Raz dobrze ustawione parametry kleju nie gwarantują nam, że będzie on cały czas dobrze pracował. Warunki atmosferyczne, zabrudzona maszyna, zmiana sklejanego podłoża, przestoje, awarie, czy też błędy popełniane przez ludzi obsługujących maszyny odbijają się na złej pracy kleju.
Stała kontrola jakości sklejania gwarantuje szybkie wychwycenie nieprawidłowości, dzięki czemu możemy bezzwłocznie zaradzić uchybieniom.

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