Zbrylanie kleju termotopliwego

_DSC4941 kopiaZbrylanie się kleju termotopliwego w workach jest naturalnym procesem fizycznym, zachodzącym wskutek zmiany temperatury powietrza, składowania kleju (paleta na palecie) czy też długiego magazynowania.
Sklejanie się granulek kleju nie jest wadą produktu i nie ma wpływu na właściwości klejące, może jednak powodować utrudnienia przy samej aplikacji kleju. Oprócz możliwych trudności z umieszczeniem go w aplikatorze, wsypanie zbrylonego kleju wymaga dłuższego czasu roztapiania.

Największy problem pojawia się w przypadku stosowania automatycznych podajników. Zbrylone w większą całość granulki kleju mogą zablokować węże podające, szczególnie jeśli nie mają one dużej średnicy. Skutkiem tego będzie przerwa w dopływie bieżącego kleju do aplikatora i tym samym zostanie wstrzymana  praca maszyny i ciągłość produkcji. Pusty aplikator ponownie trzeba będzie zasypać jednorazowo sporą ilością granulatu. Duża ilość świeżo dosypanego kleju spowoduje, że będzie się on nie tylko długo topić ale może mieć również „zaburzoną” temperaturę. W efekcie aplikacja klejem  o niewłaściwych parametrach, może skutkować nieprawidłowym sklejeniem.

Dlatego, by nie dopuszczać do takich sytuacji, zalecamy fizyczne rozdrobnienie kleju przed jego użyciem. Często najprostsze rozwiązanie jakim jest „potrząśnięcie” workiem z klejem, może szybko i łatwo wyeliminować problem.

Czy można zminimalizować zjawisko zbrylania się kleju?

Tak, oto klika rad, dzięki którym nie będzie dochodziło do zlepiania się granulek klejowych:

1.    Worki z klejem należy przechowywać w dobrych warunkach. Towar musi być przechowywany w oryginalnych, szczelnie zamkniętych  opakowaniach, w suchym i przewiewnym miejscu. Należy unikać  bardzo wysokich i bardzo niskich temperatur oraz bezpośredniego działania światła słonecznego.

2.     Unikać piętrowania palet z klejem, co może powodować większy nacisk na granulat i przy zmianie temperatur prowadzić do jego zbijania się w większe bloki kleju.

3.    Zredukować czas magazynowania kleju. Należy unikać  dłuższego przechowywanie kleju, który poddawany naprzemiennie wysokiej i niskiej temperaturze może się zbrylać. Maksymalny czas przechowywania kleju hotmelt to 12 miesięcy od daty produkcji.

Warto wiedzieć również, że kleje metalocenowe są dużo miększe i bardziej lepiące od klejów na bazie EVA. Zjawisko zbrylania kleju hotmelt może
wystąpić w sposób naturalny, niezależnie od ceny, przeznaczenia czy producenta kleju.

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